A high precision and highly efficient production system is prepared so that we can stably provide high quality products. With the hot forging production process, using the combination of horizontal and vertical forge enables the system to make a wide variety of products large and small. While using 10 of the horizontal and 6 of vertical forges, we are always working on making higher-quality products at a lower cost. Also, using the combination of a hot forge and cold forge increases the degree of accuracy, which helps to improve yield rate in the post-process. To meet urgent orders, a system for making mold based on NC lathe is equipped. As a company having long-term experience, achievement, and high skills, we are focusing on better production systems to ensure user's benefit.
Name of line | Monthly Production (1000 pcs.) |
Monthly Production (1000 pcs.) |
Processing range | Diameter of materials | |||
Osaka plant | |||||||
Hot Forging Press | HNP-60 | 1 | 3processes | 3,049 | 4,158 | Φ20-40 | Φ18-28 |
HNP-80 | 1 | 3processes | 2,236 | 3,049 | Φ30-47 | Φ20-32 | |
HNP-90 | 1 | 3processes | 2,033 | 2,772 | Φ30-55 | Φ20-32 | |
HNP-100 | 1 | 3processes | 1,888 | 2,574 | Φ40-67 | Φ32-38 | |
HPF-120R | 1 | 4processes | 1,699 | 2,317 | Φ40-76 | Φ32-44 | |
Non-oxidation annealing furnace | 2 | 800t | |||||
shot blasting | 1 | 1,000t | |||||
Okayama plant | |||||||
Hot Forging Press | T400Transfer | 1 | 3processes | 276 | 400 | Φ50-83 | Φ30-42 |
T1000Transfer | 1 | 3processes | 256 | 371 | Φ50-105 | Φ30-46 | |
T1200Transfer | 1 | 5processes | 296 | 429 | Φ50-115 | Φ38-60 | |
T1600-1Transfer | 1 | 5processes | 287 | 416 | Φ70-130 | Φ38-60 | |
T1600-2Transfer | 1 | 3processes | 261 | 379 | Φ70-130 | Φ38-60 | |
T2000 | 1 | 5processes | 686 | 995 | Φ70-130 | Φ38-60 | |
HNP-60S | 1 | 3processes | 3,049 | 4,158 | Φ20-40 | Φ18-28 | |
HPF85 | 1 | 4processes | 1,973 | 2,861 | Φ30-55 | Φ20-34 | |
HBP-120 | 2 | 4processes | 2,959 | 4,291 | Φ40-76 | Φ32-44 | |
HNP-140SM | 1 | 3processes | 1,379 | 2,000 | Φ40-90 | Φ32-46 | |
HFW-800-4 | 1 | 4processes | 1,089 | 1,579 | Φ50-105 | Φ42-60 | |
Cold Forging Press | KJP-800 | 1 | 693 | 1,004 | Φ60-102 | ||
KJP-1000 | 2 | 591 | 857 | Φ60-102 | |||
KJP-1200 | 1 | 481 | 690 | Φ60-102 | |||
L1C-1000 | 1 | 3processes | 578 | 838 | Φ60-102 | ||
Separate | 200T | 1 | 666 | 909 | |||
250T | 1 | 568 | 774 | ||||
Cold Rolling Forming machine | CRF70 | 10 | 1,728 | 2,356 | Φ40-70 | ||
CRF120 | 15 | 2,287 | 3,119 | Φ40-120 | |||
CRF120V/TCR120 | 3 | 285 | 388 | Φ40-120 | |||
CRF140/TCR140 | 2 | 154 | 232 | Φ50-140 | |||
TCR180/200 | 4 | 324 | 444 | Φ40-200 | |||
Non-oxidation annealing furnace | 4 | 3,000t | |||||
shot blasting | 3 | 4,000t | |||||
Gifu plant | |||||||
Hot Forging Press | HFW500-4 | 1 | 4processes | 2,236 | 3,049 | Φ25-58 | Φ20-36 |
HFW250-4 | 1 | 4processes | 1,517 | 2,069 | Φ40-90 | Φ30-50 | |
HPF600-4 | 1 | 4processes | 1,200 | 1,700 | Φ50-90 | Φ30-50 | |
HPF180E | 1 | 4processes | 871 | 1,188 | Φ50-90 | Φ30-50 | |
Cold Forging Press | L1C-1000 | 1 | 3processes | 578 | 838 | Φ60-102 | |
H1F200 | 1 | 3processes | 252 | 343 | dedicated machine | ||
SDE2025 | 1 | 3processes | 252 | 343 | dedicated machine | ||
Cold Rolling Forming machine | CRF70-OR | 3 | 627 | 855 | Φ40-70 | ||
CRF120-OR | 5 | 1,019 | 1,390 | Φ40-120 | |||
CRF120UC | 1 | 74 | 101 | Φ40-120 | |||
CRF120-UCS | 1 | 74 | 101 | Φ40-120 | |||
CRF140 | 2 | 154 | 232 | Φ50-140 | |||
TCR140V-OR | 2 | 154 | 232 | Φ50-140 | |||
TCR200VW-OR | 1 | 95 | 130 | Φ80-200 | |||
Gardner | SSDG-23B | 1 | 929 | 1,267 | Φ52-102 | ||
Non-oxidation annealing furnace | 2 | 1,000t | |||||
shot blasting | 1 | 1,000t | |||||
Automatic Inspection Machine | Geometly checker | 6 | 3,480 | 4,752 | Φ24-115 | ||
Mold Machining | NC Lathe | 3 | Φ~380 | ||||
General-purpose lathe | 1 | ||||||
Small hole electrical discharge machine | 1 | ||||||
Surface grinder | 1 | ||||||
Gifu Mizunami Plant | |||||||
Inner Diameter Turning | KG Type Single Function Lathe Line with Autoloader | 1 | 154 | 210 | Φ60-102 | ||
Outer and Inner Diameter width turning | Hydraulic single function lathe line | 2 | 132 | 180 | Φ60-102 | ||
NC Single function lathe line | 6 | 88 | 120 | Φ60-102 | |||
CNC | 3 | 92 | 126 | Φ80-109 | |||
Burr Remover | 3 | 92 | 126 | Φ80-109 | |||
DT-8 type Turning Separator | 3 | 293 | 400 | Φ60-102 | |||
SPL200 | 4 | 44 | 60 | Φ60-150 | |||
MW120 | 2 | 44 | 60 | Φ80-150 |