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Equipment

We have established a fully-equipped production system to maintain a stable supply of high-quality products.

 A high precision and highly efficient production system is prepared so that we can stably provide high quality products. With the hot forging production process, using the combination of horizontal and vertical forge enables the system to make a wide variety of products large and small. While using 10 of the horizontal and 6 of vertical forges, we are always working on making higher-quality products at a lower cost. Also, using the combination of a hot forge and cold forge increases the degree of accuracy, which helps to improve yield rate in the post-process. To meet urgent orders, a system for making mold based on NC lathe is equipped. As a company having long-term experience, achievement, and high skills, we are focusing on better production systems to ensure user's benefit.

Name of line Monthly Production (1000 pcs.)
22 days (2 teams, 2 shifts)
Monthly Production (1000 pcs.)
30 days (3 teams, 2 shifts)
Processing range Diameter of materials
Osaka plant
Hot Forging Press HNP-60 1 3processes 3,049 4,158 Φ20-40 Φ18-28
HNP-80 1 3processes 2,236 3,049 Φ30-47 Φ20-32
HNP-90 1 3processes 2,033 2,772 Φ30-55 Φ20-32
HNP-100 1 3processes 1,888 2,574 Φ40-67 Φ32-38
HPF-120R 1 4processes 1,699 2,317 Φ40-76 Φ32-44
Non-oxidation annealing furnace 2 800t
shot blasting 1 1,000t
Okayama plant
Hot Forging Press T400Transfer 1 3processes 276 400 Φ50-83 Φ30-42
T1000Transfer 1 3processes 256 371 Φ50-105 Φ30-46
T1200Transfer 1 5processes 296 429 Φ50-115 Φ38-60
T1600-1Transfer 1 5processes 287 416 Φ70-130 Φ38-60
T1600-2Transfer 1 3processes 261 379 Φ70-130 Φ38-60
T2000 1 5processes 686 995 Φ70-130 Φ38-60
HNP-60S 1 3processes 3,049 4,158 Φ20-40 Φ18-28
HPF85 1 4processes 1,973 2,861 Φ30-55 Φ20-34
HBP-120 2 4processes 2,959 4,291 Φ40-76 Φ32-44
HNP-140SM 1 3processes 1,379 2,000 Φ40-90 Φ32-46
HFW-800-4 1 4processes 1,089 1,579 Φ50-105 Φ42-60
Cold Forging Press KJP-800 1 693 1,004 Φ60-102
KJP-1000 2 591 857 Φ60-102
KJP-1200 1 481 690 Φ60-102
L1C-1000 1 3processes 578 838 Φ60-102
Separate 200T 1 666 909
250T 1 568 774
Cold Rolling Forming machine CRF70 10 1,728 2,356 Φ40-70
CRF120 15 2,287 3,119 Φ40-120
CRF120V/TCR120 3 285 388 Φ40-120
CRF140/TCR140 2 154 232 Φ50-140
TCR180/200 4 324 444 Φ40-200
Non-oxidation annealing furnace 4 3,000t
shot blasting 3 4,000t
Gifu plant
Hot Forging Press HFW500-4 1 4processes 2,236 3,049 Φ25-58 Φ20-36
HFW250-4 1 4processes 1,517 2,069 Φ40-90 Φ30-50
HPF600-4 1 4processes 1,200 1,700 Φ50-90 Φ30-50
HPF180E 1 4processes 871 1,188 Φ50-90 Φ30-50
Cold Forging Press L1C-1000 1 3processes 578 838 Φ60-102
H1F200 1 3processes 252 343 dedicated machine
SDE2025 1 3processes 252 343 dedicated machine
Cold Rolling Forming machine CRF70-OR 3 627 855 Φ40-70
CRF120-OR 5 1,019 1,390 Φ40-120
CRF120UC 1 74 101 Φ40-120
CRF120-UCS 1 74 101 Φ40-120
CRF140 2 154 232 Φ50-140
TCR140V-OR 2 154 232 Φ50-140
TCR200VW-OR 1 95 130 Φ80-200
Gardner SSDG-23B 1 929 1,267 Φ52-102
Non-oxidation annealing furnace 2 1,000t
shot blasting 1 1,000t
Automatic Inspection Machine Geometly checker 6 3,480 4,752 Φ24-115
Mold Machining NC Lathe 3 Φ~380
General-purpose lathe 1
Small hole electrical discharge machine 1
Surface grinder 1
Gifu Mizunami Plant
Inner Diameter Turning KG Type Single Function Lathe Line with Autoloader 1 154 210 Φ60-102
Outer and Inner Diameter width turning Hydraulic single function lathe line 2 132 180 Φ60-102
NC Single function lathe line 6 88 120 Φ60-102
CNC 3 92 126 Φ80-109
Burr Remover 3 92 126 Φ80-109
DT-8 type Turning Separator 3 293 400 Φ60-102
SPL200 4 44 60 Φ60-150
MW120 2 44 60 Φ80-150
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